FABRIC INSPECTION PROCEDURE

‡dweªK B݇cKkb c×wZ

Fabric Inspection Procedure in Apparel Industry.

• Fabric receive from fabric supplier (mvcøvqvi †_‡K ‡dweªK MÖnY)
•  Fabric inventory & keep the record (†d«weªK ¸`vgRvZ KiY I ‡iKW© msiÿY)
• Collect fabric Supplier Inspection Report 100% (mvcøvqvi 100% †dweªK B݇cKkb wi‡cvU© msMÖn Kiv nq)
• All colors and shade must be checked in a light box. (D 65, TL83 & UV light) Against the colors standard the approve sample by two person.
• mKj Kvjvi I †kW¸‡jv Aek¨B Kvjvi ÷¨vÛvW© Abyhvqx GKwU jvBU e‡· (D65), TL80, A jvBU I UV jvBU N›Uvq cixÿv Kiv nq Ges `yBRb Øviv m¨v¤új ¸‡jv Aby‡gv`b Kiv‡bv nq

·         Takes 10 % fabric for inspection on 4 point system.(c‡q›U wm‡÷‡g B݇cKkb Kivi Rb¨ 10% †dweªK †bIqv nq)

            Fabric inspection for 4 point system. (4 c‡q›U c×wZ‡Z ‡dweªK B݇cKkb)

            0 to 3 inch =1 point white sticker (0 †_‡K 3 BwÂ= 1 c‡q›U = mv`v w÷Kvi)

            3 to 6 inch =2 point =Green sticker (3 †_‡K 6 BwÂ= 2 c‡q›U = meyR w÷Kvi)

            6 to 9 inch =3 point = Yellow sticker (6 †_‡K 9 BwÂ= 3 c‡q›U = njy` w÷Kvi)

            9 to 36 inch =4 point = Red sticker (9 BwÂi Dc†i-36 BwÂ/1 MR/1 wjUvi =4 c‡q›U jvj w÷Kvi)

     

•   FOR HOLE (wQ`ª ev †nv‡ji Rb¨t)  
• Less or EQUAL to1” 2 point =Green sticker (1 Bw ev Zvi Kg= 2 c‡q›U = meyR w÷Kvi) 
• Large than 1”=4 point =Red Sticker (1 BwÂi eo = 4 c‡q›U = jvj w÷Kvi)
• 1<sup>st</sup> fabric inspection for 10 % if fail than again 15 % if fail then again 100 % (1g †dweªK B݇cKkb Kiv nq 10% Gi Dci, AZtci ‡dBj n‡j Avev‡iv I 15% B݇cKkb Kiv nq, AZtci Avev‡iv ‡dBj n‡j 100% B݇cKkb Kiv nq)
• If fabric is less than 1000 meter then Inspection will be 100 %. (hw` †dweªK 1000 wgUv‡ii Kg nq †m‡ÿ‡Î 100% †dweªKB B݇cKkb Ki‡Z n‡e)
• The Fabric Inspection must be either be alternated between 2 people every 2 hours, or a break scheduled every 2^nd hour in order to make a proper judgment to avoid fatigue. †dweªK B݇cKkb Aek¨B `yBRb‡K cÖwZ 2 N›Uv ci ch©vqµ‡g cwieZ©b K‡i Ki‡e A_ev cÖwZ 2 N›Uv ci ci 1 Rb weiwZi gva¨‡g KvR Kiv‡bv n‡e| hv‡Z †m mwVK g~j¨vqb Ki‡Z cv‡i I Zvi K¬vwšÍ ev Avem¨vK bv Av‡m|
• Overhand & transmitted lighting minimum 1000 lux. (†gwk‡bi Dc‡ii I Av‡k cv‡ki Av‡jv ‡hb Kgc‡ÿ 1000 jv· nq|)
• Individual roll point (Avjv`v Avjv`v †iv‡ji c‡q›U wbY©q)
•   Roll pint ×36×100/ Inspected YDS ×Cu table width (Inch) = % yds. (†iv‡ji c‡q›U × 36 × 100 / hZ MR B݇cKkb Kiv n‡q‡Q × †dweª‡Ki KvUvei DBf (BwÂ) = % MR|)
• Average points for Inspection lot (B݇cK‡±W j‡Ui Rb¨ Mo c‡q›U|)
• Total roll point ×36×100 / Total Inspected yds. × Cu table width (Inch) = % yds.
• (†iv‡ji c‡q›U × 36 × 100 / hZ MR B݇cKkb Kiv n‡q‡Q × †dweª‡Ki
•  Avmj DBf ev MÖ¯’ (BwÂ) = % MR|)
• Acceptable Point for YDS (MR % Gi MÖnY †hvM¨ c‡q›U mg~n)

Fabric Type (‡dweª‡Ki aiY)		Average (Mo)	Individual Roll (Avjv`v Avjv`v †ivj)
Worsted wool		10 % (10)	13 % (13)
Synthetic		13 % (13)	17 % (17)
Corduroy		25 % (25)	30 % (30)
Other natural		18 % (18)	24 % (24)

• Reporting S/B during Fabric Inspection (†dweªK B݇cKk‡bi mgq wi‡cvU© Kiv nq|)
•  Compare the Fabric Supplier report with the Factory Fabric Inspection if found discrepancy then need the Inform GM, QM, and Merchandiser. (d¨v±ixi †dweªK B݇cKkb wi‡cv‡U©i mv‡_ mvcøvqv‡ii wi‡cv©U Kiv nq, hw` cv_©K¨ cvIqv hvq Z‡e Zv wRGg, wKDGg I g‡P©ÛvBR¨vi‡K Rvbv‡bv nq|)
•  If Fabric Inspection fail then the roll keep separately in the rejection area and inform to GM QM & Merchandiser for replace that by fabric supplier. (hw` ‡dweªK B݇cKkb †dBR nq Zvn‡j GB †ivjwU‡K wi‡RKkb GjvKv‡Z Avjv`v K‡i ivLv nq, G e¨vcv‡i wRGg I wKDGg †K Rvbv‡bv nq Ges I g‡P©ÛvBR¨vi‡KI Rvbv‡bv nq hv‡K wZwb mvcøvqv‡ii gva¨‡g ‡dweªK cwieZ©b K‡i Avb‡Z cv‡ib|)
• Fabric Inspection record S/B keep minimum 06 Months. (Kgc‡ÿ 6 gvm †dweªK B݇cKk‡bi wi‡cvU© msiÿY Kiv DwPr|)

  

 

👉Thank you for reading this article, Please share this and support to my website grow further.