Quality Training Curriculum-2023_ QC Training_ Quality Control Training Agenda for Garments/Apparel Industry.

 

Quality Training Agenda/Curriculum-2023

Fabric Inspection. (Ware House).

1. Need to necessary documents.
2. Kinds of fabric, Kinds of pocketing.
3. Fabric inspection procedure (4 points system).
4. Points calculation of average & individual roll.
5. Name of fabric defects.
6. Blanket procedure.
7. Shade segregation.
8. Shrinkage test procedure & Calculation.
9. Bowing & Skewing test procedure & Calculation.
10. Tube make procedure.
11. Moisture check procedure & calculation.
12. Fabric GSM check (Gram per square meter).
13. Light box & Lux value.

Trims & Accessories Inspection (Ware House).

1. Need to necessary documents.
2. What is difference between trims & accessories.
3. Trims & accessories inspection procedure.
4. Trims & Accessories defects classification.
5. Ferrous test (All trims attach on fabric).
6. Nickel test procedure.
7. Metal detection procedure.

Cutting Quality Control System

1. Need to necessary documents.
2. Fabric relaxation procedure.
3. Pattern & grading check & report.
4. Marker check procedure & report.
5. Spreading / Lay check & report.
6. Block check & report.
7. Bundle check.
8. Fabric & cutting defects classification.
9. Definition of parts/cut panel.
10. Cut panel check 100% & report.
11. Cut panel replacement procedure.
12. Fusing procedure.
13. Sewing input procedure.
14. Sewing reject panel replacement report.

Fusing.

1. Fusing machine operating procedure.
2. Temperature check with data sheet.
3. Bonding test procedure.
4. Fusing defects classification.
5. Work & safety instruction.

Sewing Quality Control System.

1. Defects category in Garments.
2. Defects Classification.
3. Kinds of Pant, Shirt, & Sweater.
4. Definition of parts / Panel.
5. What is SPI/SPC.
6. Measurement conversion.
7. How to Measure.
8. Process control system.
9. What is DHU? (Defects per hundred unit)
10. Styling checks with sample & Trim card.
11. Identify the weak point and solved as soon as possible.
12. Button / Button hole procedure.
13. Sharp tools control.
14. Label management system.
15. Reject control system.
16. Traffic light system.
17. Trims & Accessories Inspection.
18. Broken Needle Policy.
19. Sewing Finish Pattern check.
20. Label check & Label layout check.
21. AQL (Acceptable Quality Level).
22. Button Pull Test procedure.
23. Department wise Goal & Follow Chart.
24. Light lux value.
25. Root cause analysis.
26. Corrective & preventive action for product quality improvement.
27. Definition of process.
28. How to check the garments & make the report?
29. Housekeeping.

Finishing Quality Control System.

1. Finishing – Ironing & folding check as per sample.
2. Packing Audit.
3. Mold prevention.
4. Insect prevention.
5. Getup check & measurement.
6. Metal detector machine calibration 9 points system.
7. Metal detection procedure.

Washing.

1. Washing quality control procedure.
2. Washing machine operating procedure.
3. MSDS (Material safety data sheet) all hazard chemical.
4. First in first out (FIFO System).
5. Kinds of wash.
6. Defects classification.
7. Work & safety instruction.
8. Housekeeping.

Printing.

1. Printing quality control procedure.
2. Kinds of Print.
3. Defects classification.
4. Measurements conversion.
5. What is DHU? (Defects per hundred unit)
6. MSDS (Material safety data sheet) all hazard chemical.
7. Work & safety instruction.
8. Housekeeping.

Embroidery.

1. Embroidery quality control procedure.
2. Kinds of embroidery stitches.
3. Defects classification.
4. Measurements conversion.
5. What is DHU? (Defects per hundred unit)
6. Broken needle procedure.
7. Work & safety instruction.
8. Housekeeping.

Product Safety.

1. Fusing procedure.
2. Broken needle procedure.
3. Sharp tools control procedure.
4. Button & Button hole procedure.
5. Label management procedure.
6. Metal detection procedure.
7. Button pull test procedure.
8. Moisture check procedure.
9. Mold prevention.
10. Insect prevention.

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