Quality Training Agenda/Curriculum-2023
Fabric Inspection. (Ware House).
- Need to necessary documents.
- Kinds of fabric, Kinds of pocketing.
- Fabric inspection procedure (4 points system).
- Points calculation of average & individual roll.
- Name of fabric defects.
- Blanket procedure.
- Shade segregation.
- Shrinkage test procedure & Calculation.
- Bowing & Skewing test procedure & Calculation.
- Tube make procedure.
- Moisture check procedure & calculation.
- Fabric GSM check (Gram per square meter).
- Light box & Lux value.
Trims & Accessories Inspection (Ware House).
- Need to necessary documents.
- What is difference between trims & accessories.
- Trims & accessories inspection procedure.
- Trims & Accessories defects classification.
- Ferrous test (All trims attach on fabric).
- Nickel test procedure.
- Metal detection procedure.
Cutting Quality Control System
- Need to necessary documents.
- Fabric relaxation procedure.
- Pattern & grading check & report.
- Marker check procedure & report.
- Spreading / Lay check & report.
- Block check & report.
- Bundle check.
- Fabric & cutting defects classification.
- Definition of parts/cut panel.
- Cut panel check 100% & report.
- Cut panel replacement procedure.
- Fusing procedure.
- Sewing input procedure.
- Sewing reject panel replacement report.
Fusing.
- Fusing machine operating procedure.
- Temperature check with data sheet.
- Bonding test procedure.
- Fusing defects classification.
- Work & safety instruction.
Sewing Quality Control System.
- Defects category in Garments.
- Defects Classification.
- Kinds of Pant, Shirt, & Sweater.
- Definition of parts / Panel.
- What is SPI/SPC.
- Measurement conversion.
- How to Measure.
- Process control system.
- What is DHU? (Defects per hundred unit)
- Styling checks with sample & Trim card.
- Identify the weak point and solved as soon as possible.
- Button / Button hole procedure.
- Sharp tools control.
- Label management system.
- Reject control system.
- Traffic light system.
- Trims & Accessories Inspection.
- Broken Needle Policy.
- Sewing Finish Pattern check.
- Label check & Label layout check.
- AQL (Acceptable Quality Level).
- Button Pull Test procedure.
- Department wise Goal & Follow Chart.
- Light lux value.
- Root cause analysis.
- Corrective & preventive action for product quality improvement.
- Definition of process.
- How to check the garments & make the report?
- Housekeeping.
Finishing Quality Control System.
- Finishing – Ironing & folding check as per sample.
- Packing Audit.
- Mold prevention.
- Insect prevention.
- Getup check & measurement.
- Metal detector machine calibration 9 points system.
- Metal detection procedure.
Washing.
- Washing quality control procedure.
- Washing machine operating procedure.
- MSDS (Material safety data sheet) all hazard chemical.
- First in first out (FIFO System).
- Kinds of wash.
- Defects classification.
- Work & safety instruction.
- Housekeeping.
Printing.
- Printing quality control procedure.
- Kinds of Print.
- Defects classification.
- Measurements conversion.
- What is DHU? (Defects per hundred unit)
- MSDS (Material safety data sheet) all hazard chemical.
- Work & safety instruction.
- Housekeeping.
Embroidery.
- Embroidery quality control procedure.
- Kinds of embroidery stitches.
- Defects classification.
- Measurements conversion.
- What is DHU? (Defects per hundred unit)
- Broken needle procedure.
- Work & safety instruction.
- Housekeeping.
Product Safety.
- Fusing procedure.
- Broken needle procedure.
- Sharp tools control procedure.
- Button & Button hole procedure.
- Label management procedure.
- Metal detection procedure.
- Button pull test procedure.
- Moisture check procedure.
- Mold prevention.
- Insect prevention.
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